1991 Ford F-250
This year had at least 30% fewer complaints than this model's typical year.
This verdict reflects complaint volume compared to this model's typical year. Recalls and safety issues below apply regardless of the verdict — always check them.
- Complaints
- 107
- Recalls
- 7
- Investigations
- 11
- Top problem
- Service brakes
Campaigns on file for 1991
Opened by NHTSA
30% of complaints
Complaints per year
1991: 107 complaints
View as data table
| Year | Complaints |
|---|---|
| 1989 | 11 |
| 1990 | 4 |
| 1991 | 107 |
| 1992 | 119 |
| 1993 | 131 |
| 1994 | 125 |
| 1995 | 184 |
| 1996 | 176 |
| 1997 | 304 |
| 1998 | 56 |
| 1999 | 581 |
| 2000 | 326 |
| 2001 | 220 |
| 2002 | 156 |
| 2003 | 116 |
| 2004 | 153 |
| 2005 | 144 |
| 2006 | 221 |
| 2007 | 60 |
| 2008 | 196 |
| 2009 | 54 |
| 2010 | 73 |
| 2011 | 248 |
| 2012 | 266 |
| 2013 | 95 |
| 2014 | 142 |
| 2015 | 273 |
| 2016 | 275 |
| 2017 | 1,082 |
| 2018 | 382 |
| 2019 | 1,151 |
| 2020 | 253 |
| 2021 | 158 |
| 2022 | 116 |
Known problem areas
Percentages can add to more than 100% — a complaint can name more than one system.
Service brakes
30% · 32 reportsMost commonly citing hydraulic and air.
Show complaint excerpts
I had just been jumped by aaa because my truck wasn't starting; the aaa agent also cleaned the battery terminals. I intended to have it towed to the Ford dealer because I didn't think it would start.
NHTSA ODI report, 2015-02-21
Fuel system, gasoline
26% · 28 reportsMost commonly citing tank assembly and selector devices.
Show complaint excerpts
Malfunctioning of fuel switching system, causing fuel spillage, resulting in a fire prior to/after recall repairs (93V-125).
NHTSA ODI report, 1995-05-25
The gasoline was not transferring between the fuel tanks, causing vehicle to stall due to low gasoline. The dealer replaced the fuel tank sender and the fuel pump.
NHTSA ODI report, 2003-11-04
When the front tank was empty and the consumer switched to the rear full tank, somehow the gas from the rear tank pumped back into the front tank which resulted in the rear tank being empty.
NHTSA ODI report, 2003-04-29
Electrical system
14% · 15 reportsMost commonly citing switch and wiring.
Power train
11% · 12 reportsMost commonly citing automatic transmission and seal.
Show complaint excerpts
While in park the truck shifted to reverse and ran over the leg of owner. Please describe.
NHTSA ODI report, 1996-03-28
While driving leak of transmission fluid and burning causing smoke and burning. Tt
NHTSA ODI report, 1995-09-19
Tires
9% · 10 reportsMost commonly citing tread/belt.
Show complaint excerpts
Front tire wearing unevenly even with recent alignment. Took to americas tire co. For rotation and was told tire had flat spots and rotation would not help-tire defective. Is this tire on the recall?
NHTSA ODI report, 2003-06-03
Safety timeline
7 recalls · 11 investigations · oldest first
To check one car, enter its VIN on the NHTSA recall page. Check a VIN →
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1991-04-09Preliminary evaluationClosed 1991-07-05 Transmission fluid fires
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1991-05-23Preliminary evaluationClosed 1991-10-31 Loss of brake effectivenes
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1991-06-26Engineering analysisClosed 1991-11-01 Fuel expulsion
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1991-10-30Engineering analysisClosed 1992-10-30 Loss of brake effectivenes
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1992-06-10Service brakes, hydraulic92V026000 A revised brake lining noise insulator resulted in a decrease in the thermal insulation between the brake lining and the front brake caliper piston. This caused greater heat transfer to the caliper…
Remedy: Add snap-in insulators that attach to each of the front brake caliper pistons. In addition, vehicles with 7.5 l engines will have insulation added to the engine compartment brake lines.
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1992-09-09Preliminary evaluationClosed 1993-01-07 Fuel expulsion
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1993-01-07Engineering analysisClosed 1993-08-20 Fuel expulsion
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1993-03-02Preliminary evaluationClosed 1993-07-30 Idle air spd ctrl vlv malf
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1993-05-25Steering93V066000 Keys attached to the key ring of an ignition key while it is in the vehicle ignition can become lodged in the steering lock receiver as the steering wheel is being turned.
Remedy: A shield will be positioned between the steering wheel and the ignition switch and held in place by the steering lock band.
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1993-06-04Engineering analysisClosed 1994-07-29 Alternator belt failure
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1993-07-30Engineering analysisClosed 1994-08-31 Idle air spd ctrl vlv malf
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1993-10-28Fuel system, gasoline93V125000 A malfunctioning check valve within the fuel pump assembly causes a portion of the unused fuel from one tank to be returned to the second tank. When this occurs, the capacity of the second tank can…
Remedy: Replacement of the fuel pressure regulator and installation of redundant check valves.
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1994-03-25Fuel system, gasoline94V040000 The steel fuel return tubes that connect the frame fuel return lines with the engine fuel rail can contact the pinch weld flange connecting the dash panel to the floor pan. Continued contact leads…
Remedy: Ford dealers will replace the fuel return tubes with flexible stainless steel braided/teflon tubes. Dealers will also inspect the fuel supply tubes.
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1996-06-07Electrical system96V071000 The ignition switch could experience an internal short circuit.
Remedy: Dealers will replace the ignition switch.
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1998-05-29Recall queryClosed 1999-11-04 Ford F-Series dual fuel tank leakage
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1999-11-04Engineering analysisClosed 2001-12-06 Dual fuel tank crossflow/leakage
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2001-06-04Tires01X001000 This is not a safety recall in accordance with the safety act. However, it is deemed a safety improvement campaign by the agency. Equipment description: Ford is replacing all firestone…
Remedy: The replacement/reimbursement program for this campaign expired on March 31, 2002. However, customers can contact Ford at 1-877-917-3673 or go on-line to www.Ford.com for possible assistance.
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2001-07-09Fuel system, gasoline01I008000 This is not a safety recall in accordance with the safety act. However, it is deemed a safety improvement campaign by the agency. Vehicle description: 1990-1993 Ford f-series vehicles equipped…
Remedy: Ford is extending the warranty for potential fuel cross-flow to 12 years of service or 150,000 miles from the vehicle's warranty start date, whichever occurs first. This cover will automatically…
Buy-smart checklist
1991 Ford F-250 — pre-purchase inspection
Inspect
- Service brakes: 32 reports on file for this year.
- Fuel system, gasoline: 28 reports on file for this year.
- Electrical system: 15 reports on file for this year.
Verify these recalls were completed
- Recall 92V026000 · Service brakes, hydraulic
- Recall 93V066000 · Steering
- Recall 93V125000 · Fuel system, gasoline
- Recall 94V040000 · Fuel system, gasoline
- Recall 96V071000 · Electrical system
- Recall 01X001000 · Tires
- Recall 01I008000 · Fuel system, gasoline
Other years of this model
See all years ranked →FAQ
- Is the 1991 Ford F-250 reliable?
- Based on NHTSA complaint volume compared to this model's typical year, the 1991 Ford F-250 is rated "better than typical".
- What are the most common problems with the 1991 Ford F-250?
- The most-reported component is service brakes, accounting for 30% of complaints on file.
- How many recalls does the 1991 Ford F-250 have?
- 7 recalls on file for this model year.
Data updated 2026-11-01 · Complaints are unverified owner reports filed with NHTSA, not independently verified defects. Methodology.