2002 Ford F-250 SD

◆ Worse than typical
2002 Ford F-250 SD
BUILT 2026-10-10

This year had 30% to 100% more complaints than this model's typical year.

This verdict reflects complaint volume compared to this model's typical year. Recalls and safety issues below apply regardless of the verdict — always check them.

Complaints
245
Recalls
5

Campaigns on file for 2002

Investigations
4

Opened by NHTSA

Top problem
Engine and engine cooling

42% of complaints

Complaints per year

1991: 1 complaint 1991 1992: 3 complaints 1993: 4 complaints 1994: 2 complaints 1995: 9 complaints 1996: 11 complaints 1996 1997: 39 complaints 1998: 1 complaint 1999: 249 complaints 2000: 233 complaints 2001: 288 complaints 2002: 245 complaints 2002 245 2003: 178 complaints 2004: 254 complaints 2005: 295 complaints 2006: 274 complaints 2007: 54 complaints 2008: 141 complaints 2009: 23 complaints 2010: 32 complaints 2011: 122 complaints 2011 2012: 57 complaints 2013: 21 complaints 2014: 26 complaints 2015: 23 complaints 2016: 14 complaints 2016 2017: 73 complaints 2018: 15 complaints 2019: 11 complaints 2020: 11 complaints 2021: 7 complaints 2021 2022: 9 complaints 2023: 43 complaints 2024: 37 complaints 2025: 17 complaints 2026: 8 complaints 2026
1991: 1 complaint 1991 1992: 3 complaints 1993: 4 complaints 1994: 2 complaints 1994 1995: 9 complaints 1996: 11 complaints 1997: 39 complaints 1997 1998: 1 complaint 1999: 249 complaints 2000: 233 complaints 2001: 288 complaints 2002: 245 complaints 2002 245 2003: 178 complaints 2004: 254 complaints 2005: 295 complaints 2006: 274 complaints 2006 2007: 54 complaints 2008: 141 complaints 2009: 23 complaints 2009 2010: 32 complaints 2011: 122 complaints 2012: 57 complaints 2012 2013: 21 complaints 2014: 26 complaints 2015: 23 complaints 2015 2016: 14 complaints 2017: 73 complaints 2018: 15 complaints 2018 2019: 11 complaints 2020: 11 complaints 2021: 7 complaints 2021 2022: 9 complaints 2023: 43 complaints 2024: 37 complaints 2024 2025: 17 complaints 2026: 8 complaints
1991: 1 complaint 1991 1992: 3 complaints 1993: 4 complaints 1993 1994: 2 complaints 1995: 9 complaints 1995 1996: 11 complaints 1997: 39 complaints 1997 1998: 1 complaint 1999: 249 complaints 1999 2000: 233 complaints 2001: 288 complaints 2002: 245 complaints 2002 245 2003: 178 complaints 2004: 254 complaints 2005: 295 complaints 2005 2006: 274 complaints 2007: 54 complaints 2007 2008: 141 complaints 2009: 23 complaints 2009 2010: 32 complaints 2011: 122 complaints 2011 2012: 57 complaints 2013: 21 complaints 2013 2014: 26 complaints 2015: 23 complaints 2015 2016: 14 complaints 2017: 73 complaints 2017 2018: 15 complaints 2019: 11 complaints 2019 2020: 11 complaints 2021: 7 complaints 2021 2022: 9 complaints 2023: 43 complaints 2023 2024: 37 complaints 2025: 17 complaints 2025 2026: 8 complaints

2002: 245 complaints

View as data table
YearComplaints
19911
19923
19934
19942
19959
199611
199739
19981
1999249
2000233
2001288
2002245
2003178
2004254
2005295
2006274
200754
2008141
200923
201032
2011122
201257
201321
201426
201523
201614
201773
201815
201911
202011
20217
20229
202343
202437
202517
20268

Known problem areas

Percentages can add to more than 100% — a complaint can name more than one system.

Engine and engine cooling

42% · 104 reports

Most commonly citing engine and diesel.

FIREINJURYDEATH
Show complaint excerpts

Diesel emissions entering into passenger compartment of 2001 Ford F250 super duty V8-7.30.

NHTSA ODI report, 2004-06-18

Service brakes

13% · 32 reports

Most commonly citing hydraulic.

CRASHFIREINJURY

Electrical system

12% · 29 reports

Most commonly citing fuses and circuit breakers and wiring.

FIREINJURY

Tires

11% · 26 reports

Most commonly citing tread/belt and sidewall.

CRASHINJURY
Show complaint excerpts

Have had 2 sets of bfgoodrich 285/75/16 122R d tires that have failed with separation problems. The first set that failed 05/11, we had blowout accident on interstate causing over $3000 damage to driver front.

NHTSA ODI report, 2015-03-16

Vehicle speed control

6% · 14 reports

Most commonly citing accelerator pedal and cruise control.

CRASHFIREINJURY

Safety timeline

5 recalls · 4 investigations · oldest first

To check one car, enter its VIN on the NHTSA recall page. Check a VIN →

  1. ▮
    2002Complaint volume 245 complaints filed for this model year.
  2. I
    2004-02-23Engineering analysisClosed 2005-02-10 Accelerator pedal sensor (Etc)
  3. I
    2005-03-22Engineering analysisClosed 2006-08-02 Engine compartment fires
  4. I
    2005-09-22Defect petitionClosed 2006-01-04 Spark plug ejection from cylinder head
  5. R
    2006-04-03Exterior lighting06E026000 Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber…

    Remedy: Pro-a motors will notify owners and offer to repurchase the lamps. The recall began on April 3, 2006. Owners may contact pro-a motors at 323-838-2988.

  6. I
    2006-06-22Engineering analysisClosed 2007-12-07 Engine stalling
  7. R
    2007-12-29Engine and engine cooling07V553000 On certain heavy duty trucks equipped with 7.3L diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall.

    Remedy: Dealers will inspect the sensor and replace it with an improved camshaft position sensor free of charge. The recall began on December 29, 2007. Owners may contact Ford at 1-866-436-7332.

  8. R
    2008-02-07Wheels07E106000 Certain federal-mogul replacement wheel hub assemblies with the brand names: national, carquest p/nos. 515020, 515021, 515025, 515053, 515054, 515059, and 515060, shipped between January 23, 2006…

    Remedy: Federal-mogul will notify customers and will replace the hub assembly free of charge. The recall began on February 7, 2008. Owners can contact federal-mogul toll-free at 877-489-6659.

  9. R
    2009-10-27Vehicle speed control09V399000 Ford is recalling model years 1995-2003 Windstar, 2000-2003 Excursion diesel, 1993-1997 and 1999-2003 F-250 SD through f-550 sd diesel, 1992-2003 E-150 through e-550, 1995-2002 Explorer, 1997 and…

    Remedy: Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 Windstar vehicles with a leaking scds, dealers will also inspect the ABS control module…

  10. R
    2011-08-15Exterior lighting11V352000 Ford is recalling certain model year 2011 Ranger trucks built from January 25, 2011, through April 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain…

    Remedy: Dealers will replace the switches free of charge. The safety recall began on August 15, 2011. Owners may contact Ford motor company customer relationship center at 1-866-436-7332.

Buy-smart checklist

2002 Ford F-250 SD — pre-purchase inspection

Inspect

  • Engine and engine cooling: 104 reports on file for this year.
  • Service brakes: 32 reports on file for this year.
  • Electrical system: 29 reports on file for this year.

Verify these recalls were completed

  • Recall 06E026000 · Exterior lighting
  • Recall 07V553000 · Engine and engine cooling
  • Recall 07E106000 · Wheels
  • Recall 09V399000 · Vehicle speed control
  • Recall 11V352000 · Exterior lighting

Other years of this model

See all years ranked →

Best years3 years

Worst years3 years

FAQ

Is the 2002 Ford F-250 SD reliable?
Based on NHTSA complaint volume compared to this model's typical year, the 2002 Ford F-250 SD is rated "worse than typical".
What are the most common problems with the 2002 Ford F-250 SD?
The most-reported component is engine and engine cooling, accounting for 42% of complaints on file.
How many recalls does the 2002 Ford F-250 SD have?
5 recalls on file for this model year.

Data updated 2026-10-09 · Complaints are unverified owner reports filed with NHTSA, not independently verified defects. Methodology.