MYRModel Year Report

1991 Chevrolet Astro

● Typical for this model
1991 Chevrolet Astro
RENDERED 2026-11-01T15:55:16.654Z

This year's complaint volume is within 30% of this model's typical year.

This verdict reflects complaint volume compared to this model's typical year. Recalls and safety issues below apply regardless of the verdict — always check them.

How is this computed?

Complaints
96
Recalls
6

Campaigns on file for 1991

Investigations
5

Opened by NHTSA

Top problem
Service brakes

50% of complaints

Complaints per year

1984: 1 complaint 1984 1985: 5 complaints 1986: 23 complaints 1987: 29 complaints 1987 1988: 56 complaints 1989: 58 complaints 1990: 70 complaints 1991: 96 complaints 1991 96 1992: 132 complaints 1993: 135 complaints 1994: 338 complaints 1995: 446 complaints 1996: 263 complaints 1996 1997: 360 complaints 1998: 241 complaints 1999: 133 complaints 1999 2000: 175 complaints 2001: 91 complaints 2002: 70 complaints 2002 2003: 62 complaints 2004: 14 complaints 2005: 9 complaints 2005
1984: 1 complaint 1984 1985: 5 complaints 1986: 23 complaints 1986 1987: 29 complaints 1988: 56 complaints 1988 1989: 58 complaints 1990: 70 complaints 1991: 96 complaints 1991 96 1992: 132 complaints 1993: 135 complaints 1994: 338 complaints 1994 1995: 446 complaints 1996: 263 complaints 1996 1997: 360 complaints 1998: 241 complaints 1998 1999: 133 complaints 2000: 175 complaints 2000 2001: 91 complaints 2002: 70 complaints 2002 2003: 62 complaints 2004: 14 complaints 2004 2005: 9 complaints
1984: 1 complaint 1984 1985: 5 complaints 1985 1986: 23 complaints 1986 1987: 29 complaints 1987 1988: 56 complaints 1988 1989: 58 complaints 1989 1990: 70 complaints 1990 1991: 96 complaints 1991 96 1992: 132 complaints 1992 1993: 135 complaints 1993 1994: 338 complaints 1994 1995: 446 complaints 1995 1996: 263 complaints 1996 1997: 360 complaints 1997 1998: 241 complaints 1998 1999: 133 complaints 1999 2000: 175 complaints 2000 2001: 91 complaints 2001 2002: 70 complaints 2002 2003: 62 complaints 2003 2004: 14 complaints 2004 2005: 9 complaints 2005

1991: 96 complaints

View as data table
YearComplaints
19830
19841
19855
198623
198729
198856
198958
199070
199196
1992132
1993135
1994338
1995446
1996263
1997360
1998241
1999133
2000175
200191
200270
200362
200414
20059

Known problem areas

Percentages can add to more than 100% — a complaint can name more than one system.

Service brakes

50% · 48 reports

Most commonly citing hydraulic.

CRASHINJURY
Show complaint excerpts

Beginning about a year ago, have had intermittent hard pedal when braking. Occurs rarely, without warning. No ABS light seen but suspect possible ABS malfunction. Pedal does not pulsate but a faint growling, grinding, or buzzing noise is heard.

NHTSA ODI report, 2019-12-02

Structure

10% · 10 reports

Most commonly citing door and frame and members.

Show complaint excerpts

The back double door will not open anymore. I can not get into the van to place my sons wheel chair into it. The space in the rear was the reason why I purchased the vehicle.

NHTSA ODI report, 2003-05-06

Also filed under Interior lighting

Electrical system

9% · 9 reports

Most commonly citing interior/under dash and front underhood.

FIRE

Seat belts

7% · 7 reports

Most commonly citing retractor and webbing.

CRASHINJURY
Show complaint excerpts

Both front shoulder/lap belts did not hold upon impact; hit head on by another vehicle. Tt

NHTSA ODI report, 1995-06-10

Drivng vehicle at speed 30 MPH, impact 12:00 position, lap/shoulder on both front did not retract. Tt

NHTSA ODI report, 1995-06-05

Power train

7% · 7 reports

Most commonly citing driveshaft and column shift.

FIRE
Show complaint excerpts

Four wheel drive vehicle 's driveshaft flange drilled a hole through oil filter causing a fire around the filter area. Tt

NHTSA ODI report, 1995-08-14

Safety timeline

6 recalls · 5 investigations · oldest first

To check one car, enter its VIN on the NHTSA recall page. Check a VIN →

  1. I
    1991-02-22Preliminary evaluationClosed 1991-06-10 Brake failure
  2. I
    1991-06-10Engineering analysisClosed 1992-06-30 Brake failure
  3. R
    1991-09-13Seat belts91V102000 The seat belts for the front and mid-ship seats did not rest on pelvis as required by FMVSS 209.

    Remedy: Relocate seat belt anchor bolts to adjust belts for seat locations.

    Check if this car was fixed →

  4. R
    1992-06-04Seat belts91V164000 Seat belt anchorage bar for rear sofa failed to sustain loads required by FMVSS 210.

    Remedy: Replace noncomplying sofa bar with bar that meets requirements.

    Check if this car was fixed →

  5. I
    1992-06-09Defect petitionClosed 1992-06-25 Apv fires
  6. I
    1992-06-24Engineering analysisClosed 1993-11-19 Seat back bolt breakage
  7. R
    1994-01-20Seats93V187000 The recliner mechanism and the seat frame may have foam and/or vinyl between them, creating a "Soft" Joint. This "Soft" Joint results in lower than specified bolt torque which leads to joint…

    Remedy: Dealers will remove the foam and/or vinyl from between the recliner mechanism and the seat frame "Soft" Joint and replace the recliner bolts.

    Check if this car was fixed →

  8. I
    1997-06-12Preliminary evaluationClosed 1997-11-26 Instrument panel/dash electrical fire
  9. R
    2006-04-03Exterior lighting06E026000 Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber…

    Remedy: Pro-a motors will notify owners and offer to repurchase the lamps. The recall began on April 3, 2006. Owners may contact pro-a motors at 323-838-2988.

    Check if this car was fixed →

  10. R
    2006-07-01Exterior lighting06E049000 Certain ck motorsports combination headlights, clear corner, bumper, and side marker lights sold as replacement lamps for use on the passenger vehicles listed above. Some combination lamps that are…

    Remedy: Ck motorsport will notify owners and replace the noncompliant lamps free of charge. The recall began on July 1, 2006. Owners may contact ck motorsport at 1-909-610-7211.

    Check if this car was fixed →

  11. R
    2006-10-18Fuel system, gasoline06E043000 Certain replacement fuel filters, fram brand name p/n G3727, with date codes X52911 through X60801 sequentially or X600141 and a mexico country or origin marking on the fuel filter housing…

    Remedy: Honeywell will notify owners and replace the fuel filters free of charge. The recall began on October 18, 2006. Owners may contact fram customer service at 1-800-890-2075 (Option 1).

    Check if this car was fixed →

Buy-smart checklist

1991 Chevrolet Astro — pre-purchase inspection

Inspect

  • Service brakes: 48 reports on file for this year.
  • Structure: 10 reports on file for this year.
  • Electrical system: 9 reports on file for this year.

Verify these recalls were completed

  • Recall 91V102000 · Seat belts
  • Recall 91V164000 · Seat belts
  • Recall 93V187000 · Seats
  • Recall 06E026000 · Exterior lighting
  • Recall 06E049000 · Exterior lighting
  • Recall 06E043000 · Fuel system, gasoline
Inspected by ______________ Date ______________

Other years of this model

See all years ranked →

Best years3 years

Worst years3 years

FAQ

Is the 1991 Chevrolet Astro reliable?
Based on NHTSA complaint volume compared to this model's typical year, the 1991 Chevrolet Astro is rated "typical".
What are the most common problems with the 1991 Chevrolet Astro?
The most-reported component is service brakes, accounting for 50% of complaints on file.
How many recalls does the 1991 Chevrolet Astro have?
6 recalls on file for this model year.

Data updated 2026-11-01 · Complaints are unverified owner reports filed with NHTSA, not independently verified defects. Methodology.