2003 Chevrolet Astro
This year had at least 30% fewer complaints than this model's typical year.
This verdict reflects complaint volume compared to this model's typical year. Recalls and safety issues below apply regardless of the verdict — always check them.
COMPLAINTS PER YEAR
View as data table
| Year | Complaints |
|---|---|
| 1983 | 0 |
| 1984 | 1 |
| 1985 | 5 |
| 1986 | 23 |
| 1987 | 29 |
| 1988 | 56 |
| 1989 | 58 |
| 1990 | 70 |
| 1991 | 96 |
| 1992 | 132 |
| 1993 | 135 |
| 1994 | 338 |
| 1995 | 446 |
| 1996 | 263 |
| 1997 | 360 |
| 1998 | 241 |
| 1999 | 133 |
| 2000 | 175 |
| 2001 | 91 |
| 2002 | 70 |
| 2003 | 62 |
| 2004 | 14 |
| 2005 | 9 |
KNOWN PROBLEM AREAS
Percentages can add to more than 100% -- a complaint can name more than one system.
47% of complaints: service brakes — 29 distinct reports on file, most commonly citing hydraulic.
CRASH FIREShow complaint excerpts
TL* THE CONTACT OWNS A 2003 CHEVROLET ASTRO VAN. THE CONTACT STATED THAT THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR WHILE MAKING A LEFT TURN.
NHTSA ODI report, 20130722
COMPLETE BRAKE FAILURE DUE TO RUSTING BRAKE LINES. THE PREVIOUS DAY THIS VEHICLE WAS PULLING A SMALL TRAILER ON A MICHIGAN INTERSTATE HIGHWAY. THE FOLLOWING DAY IT WAS PARKED IN MY DRIVEWAY AND A WET AREA WAS VISIBLE ON THE CONCRETE.
NHTSA ODI report, 20120818
16% of complaints: electrical system — 10 distinct reports on file, most commonly citing cables and interior/under dash.
FIRE INJURYShow complaint excerpts
ON SEPTEMBER 9, 2005 MY 2003 CHEVROLET ASTRO VAN EXPLODED AND CAUGHT FIRE IN A PARKING LOT. THE FIRE DEPT. ARRIVED AND PUT OUT THE FIRE; THE FIREMEN DISCONNECTED THE BATTERY CABLE. THE VAN WAS TOWED TO HUFFINES CHEVROLET IN PLANO, TX.
NHTSA ODI report, 20051114
Also filed under SERVICE BRAKES, HYDRAULIC
CONSUMER STATED THAT BOTH SHE AND HER 2 YEAR OLD CHILD GOT BURNED BY THE INTERIOR BULB. IT OVERHEATED AND MELTED THE HOUSING AROUND IT.
NHTSA ODI report, 20040903
15% of complaints: power train — 9 distinct reports on file, most commonly citing automatic transmission and transfer case (4-wheel drive).
13% of complaints: suspension — 8 distinct reports on file, most commonly citing lower ball joint and upper ball joint.
Show complaint excerpts
TL* THE CONTACT OWNS A 2003 CHEVROLET ASTRO. THE CONTACT WAS MADE AWARE BY AN INDEPENDENT MECHANIC THAT HIS VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 03V328000 (SUSPENSION) WHILE PERFORMING ROUTINE MAINTENANCE ON THE VEHICLE.
NHTSA ODI report, 20210430
10% of complaints: steering — 6 distinct reports on file, most commonly citing rack and pinion and arm.
CRASH FIRE INJURYSAFETY TIMELINE
CERTAIN MINIVANS HAVE AN INTERFERENCE CONDITION BETWEEN THE LOWER BALL JOINT RUBBER BOOT AND THE STEERING KNUCKLE (BOTH LEFT/RIGHT SIDES), WHICH COULD RESULT IN CUTTING OF THE BOOT THAT IS INTENDED TO
Remedy: DEALERS WILL REPLACE THE STEERING KNUCKLES. OWNER NOTIFICATION IS EXPECTED TO BEGIN ON APRIL 8, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463.
Campaign 03V328000 — check if this car was fixed
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER S
Remedy: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 — check if this car was fixed
CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURE
Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
Campaign 06E043000 — check if this car was fixed
BUY-SMART CHECKLIST
2003 Chevrolet Astro — pre-purchase inspection
- Test/inspect for service brakes issues (29 reports on file for this year).
- Test/inspect for electrical system issues (10 reports on file for this year).
- Test/inspect for power train issues (9 reports on file for this year).
- Verify recall 03V328000 (suspension) has been completed.
- Verify recall 06E026000 (exterior lighting) has been completed.
- Verify recall 06E043000 (fuel system, gasoline) has been completed.
OTHER YEARS OF THIS MODEL
BEST YEARS
WORST YEARS
FAQ
Is the 2003 Chevrolet Astro reliable?
Based on NHTSA complaint volume compared to this model's typical year, the 2003 Chevrolet Astro is rated "better than typical".
What are the most common problems with the 2003 Chevrolet Astro?
The most-reported component is service brakes, accounting for 47% of complaints on file.
How many recalls does the 2003 Chevrolet Astro have?
3 recalls on file for this model year.
Data updated 2026-09-16 · Complaints are unverified owner reports filed with NHTSA, not independently verified defects. Methodology.