2004 Workhorse W22
Not enough comparison years on file yet for a fair verdict.
This verdict reflects complaint volume compared to this model's typical year. Recalls and safety issues below apply regardless of the verdict — always check them.
COMPLAINTS PER YEAR
View as data table
| Year | Complaints |
|---|---|
| 2000 | 1 |
| 2001 | 10 |
| 2002 | 67 |
| 2003 | 113 |
| 2004 | 92 |
| 2005 | 21 |
| 2006 | 8 |
| 2007 | 5 |
| 2008 | 4 |
| 2009 | 2 |
| 2011 | 0 |
KNOWN PROBLEM AREAS
70% of complaints: service brakes, hydraulic — 64 distinct reports on file.
FIREShow complaint excerpts
TL* THE CONTACT OWNS A 2004 NATIONAL SEA BREEZE LX RV. THE VEHICLE WAS EQUIPPED WITH A 2004 WORKHORSE CHASSIS W22. THE CONTACT WAS DRIVING APPROXIMATELY 45-55 MPH ON A MOUNTAIN WHEN HE SMELLED A STRONG BURNING ODOR NEAR THE BRAKES.
NHTSA ODI report, 20100521
The contact owns a 2004 Newmar Kountry built on a 2004 Workhorse W22 chassis. The contact stated while driving 70 MPH, the brake pedal was depressed but failed to respond as needed. The contact was able to continue driving.
NHTSA ODI report, 20220907
2004 WORKHORSE W22. AFTER TURNING OFF THE IGNITION A WHIRRING SOUND BEGAN. THE CONSUMER SOON LEARNED THAT WHEN PRESSING THE BRAKE PEDAL TO START THE VEHICLE, THERE WAS NO WHIRRING SOUND.
NHTSA ODI report, 20041207
8% of complaints: service brakes, hydraulic — 7 distinct reports on file.
FIREShow complaint excerpts
TL*THE CONTACT OWNS A 2004 GULF STREAM SUN VOYAGER RV. THE VEHICLE HAS A WORKHORSE W22 CHASSIS. IN JULY OF 2008, THE FRONT DRIVER'S SIDE CALIPER CAUGHT FIRE. THE CALIPER WAS REPLACED.
NHTSA ODI report, 20090706
7% of complaints: service brakes — 6 distinct reports on file.
FIREShow complaint excerpts
TL* THE CONTACT OWNS A 2004 FLEET WOOD MOTOR HOME EQUIPPED WITH A WORKHORSE W22 CHASSIS. THE CONTACT STATED THAT WHILE DRIVING 45 MPH, THE VEHICLE STARTED TO DECELERATE. AFTER INSPECTING THE VEHICLE, HE NOTICED THAT THE REAR BRAKES WERE ON FIRE.
NHTSA ODI report, 20130927
2004 CHEVROLET GULF STREAM. CONSUMER WRITES IN REGARDS TO BRAKE SYSTEM RECALL REPAIR ISSUES - RIGHT FRONT CALIPER/ABS SENSOR REPLACEMENTS. *SMD *TR
NHTSA ODI report, 20180403
TL* THE CONTACT OWNS A 2004 GEORGI BOY CRUSE MASTER RV EQUIPPED WITH A 2004 WORKHORSE W22 CHASSIS. THE CONTACT WAS DRIVING APPROXIMATELY 55 MPH WHEN THE BRAKE PEDAL WAS ENGAGED AND THE VEHICLE FAILED TO DECELERATE.
NHTSA ODI report, 20130326
3% of complaints: engine and engine cooling — 3 distinct reports on file.
3% of complaints: electrical system — 3 distinct reports on file.
SAFETY TIMELINE
ON CERTAIN MOTOR HOME AND TRUCK CHASSIS EQUIPPED WITH GENERAL MOTORS 8.1L V8 ENGINES, IMPROPER HARDENING DURING THE HEAT TREATMENT PROCESS CAN CAUSE THE FUEL RAIL PULSE DAMPER RETAINER CLIP TO FRACTUR
Remedy: DEALERS WILL REPLACE THE FUEL RAIL PULSE DAMPER RETAINER CLIPS ON THESE ENGINES FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 1, 2006. OWNERS MAY CONTACT WORKHORSE AT 877-294-6773.
Campaign 06V225000 — check if this car was fixed
OVERHEATING DISC BRAKE CALIPER
NAVISTAR IS RECALLING CERTAIN MODEL YEAR MY 2001-2008 WORKHORSE W20, W21 AND W22 CHASSIS AND CERTAIN MODEL YEAR 2009 THROUGH 2011 MONACO RV ADMIRAL, ARISTA, MONARCH, AND RIPTIDE RECREATIONAL VEHICLES
Remedy: WORKHORSE DEALERS WILL REPLACE ALL FOUR BOSCH BRAKE CALIPER ASSEMBLIES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2010. OWNERS MAY CONTACT WORKHORSE AT 1-877-246-7731.
Campaign 09V110000 — check if this car was fixed
BUY-SMART CHECKLIST
2004 Workhorse W22 — pre-purchase inspection
- Test/inspect for service brakes, hydraulic issues (64 reports on file for this year).
- Test/inspect for service brakes, hydraulic issues (7 reports on file for this year).
- Test/inspect for service brakes issues (6 reports on file for this year).
- Verify recall 06V225000 (engine and engine cooling) has been completed.
- Verify recall 09V110000 (service brakes, hydraulic) has been completed.
FAQ
Is the 2004 Workhorse W22 reliable?
There isn't enough NHTSA complaint data on file yet to give this model year a verdict.
What are the most common problems with the 2004 Workhorse W22?
The most-reported component is service brakes, hydraulic, accounting for 70% of complaints on file.
How many recalls does the 2004 Workhorse W22 have?
2 recalls on file for this model year.
Data updated 2026-07-11 · Complaints are unverified owner reports filed with NHTSA, not independently verified defects. Methodology.