2004 Volvo S60
This year had 30% to 100% more complaints than this model's typical year.
This verdict reflects complaint volume compared to this model's typical year. Recalls and safety issues below apply regardless of the verdict — always check them.
COMPLAINTS PER YEAR
View as data table
| Year | Complaints |
|---|---|
| 1999 | 0 |
| 2000 | 1 |
| 2001 | 223 |
| 2002 | 186 |
| 2003 | 120 |
| 2004 | 198 |
| 2005 | 44 |
| 2006 | 31 |
| 2007 | 21 |
| 2008 | 10 |
| 2009 | 7 |
| 2011 | 5 |
| 2012 | 121 |
| 2013 | 86 |
| 2014 | 25 |
| 2015 | 57 |
| 2016 | 25 |
| 2017 | 15 |
| 2018 | 4 |
| 2019 | 24 |
| 2020 | 10 |
| 2021 | 7 |
| 2022 | 15 |
| 2023 | 3 |
| 2024 | 18 |
| 2025 | 0 |
KNOWN PROBLEM AREAS
25% of complaints: engine and engine cooling — 49 distinct reports on file.
CRASH INJURY11% of complaints: fuel system, gasoline — 22 distinct reports on file.
11% of complaints: engine — 22 distinct reports on file.
FIREShow complaint excerpts
TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT WHILE STATIONARY, THE ENGINE CAUGHT FIRE. THE CONTACT STATED THAT SMOKE ENTERED INTO THE CABIN OF THE VEHICLE.
NHTSA ODI report, 20181101
2004 VOLVO S60 PURCHASED THE CAR USED IN SEPT 04. On 7/8/24 STRANDED AT 7-11 CAR WOULDN'T START.
NHTSA ODI report, 20240708
10% of complaints: electrical system — 19 distinct reports on file.
FIREShow complaint excerpts
2004 VOLVO S60 PURCHASED THE CAR USED IN SEPT 04. On 7/8/24 STRANDED AT 7-11 CAR WOULDN'T START.
NHTSA ODI report, 20240708
9% of complaints: fuel/propulsion system — 18 distinct reports on file.
SAFETY TIMELINE
ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSIO
Remedy: DEALERS WILL INSTALL A NEW TYPE OF NUT. OWNER NOTIFICATION BEGAN ON FEBRUARY 16, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Campaign 04V029000 — check if this car was fixed
CERTAIN CARDONE MASTER CYLINDERS WITH PART NUMBERS 10-2925, 10-2987, 10-2987MZA, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, AND 11-3156, AND WITH DATE CODES LOWER THAN DCA7078 SOLD
Remedy: CARDONE WILL NOTIFY OWNERS AND OFFER TO REPURCHASE ANY DEFECTIVE MASTER CYLINDERS. THE RECALL BEGAN DURING APRIL 2007. OWNERS CAN CONTACT CARDONE AT 1-800-777-4780.
Campaign 07E023000 — check if this car was fixed
ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING THE FUEL PRESSURE TO THE ENGINE CONTROL MODULE. IF
Remedy: DEALERS WILL REPLACE THE FUEL PRESSURE SENSOR FREE OF CHARGE. THE RECALL BEGAN ON JUNE 29, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Campaign 07V226000 — check if this car was fixed
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIF
Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL
Campaign 09V483000 — check if this car was fixed
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A N
Campaign 10V566000 — check if this car was fixed
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles.
Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.
Campaign 21V766000 — check if this car was fixed
BUY-SMART CHECKLIST
2004 Volvo S60 — pre-purchase inspection
- Test/inspect for engine and engine cooling issues (49 reports on file for this year).
- Test/inspect for fuel system, gasoline issues (22 reports on file for this year).
- Test/inspect for engine issues (22 reports on file for this year).
- Verify recall 04V029000 (steering) has been completed.
- Verify recall 07E023000 (service brakes, hydraulic) has been completed.
- Verify recall 07V226000 (engine and engine cooling) has been completed.
- Verify recall 09V483000 (fuel system, gasoline) has been completed.
- Verify recall 10V566000 (equipment) has been completed.
- Verify recall 21V766000 (air bags) has been completed.
OTHER YEARS OF THIS MODEL
BEST YEARS
WORST YEARS
FAQ
Is the 2004 Volvo S60 reliable?
Based on NHTSA complaint volume compared to this model's typical year, the 2004 Volvo S60 is rated "worse than typical".
What are the most common problems with the 2004 Volvo S60?
The most-reported component is engine and engine cooling, accounting for 25% of complaints on file.
How many recalls does the 2004 Volvo S60 have?
6 recalls on file for this model year.
Data updated 2026-07-11 · Complaints are unverified owner reports filed with NHTSA, not independently verified defects. Methodology.