1991 Ford F-450 SD
Only 6 complaints on file — too few for a fair verdict.
This verdict reflects complaint volume compared to this model's typical year. Recalls and safety issues below apply regardless of the verdict — always check them.
Only 6 complaints on file — too few for a fair verdict. The data below is complete but unranked.
COMPLAINTS PER YEAR
View as data table
| Year | Complaints |
|---|---|
| 1991 | 6 |
| 1992 | 3 |
| 1993 | 5 |
| 1994 | 3 |
| 1995 | 2 |
| 1996 | 2 |
| 1997 | 4 |
| 1998 | 1 |
| 1999 | 66 |
| 2000 | 43 |
| 2001 | 23 |
| 2002 | 14 |
| 2003 | 16 |
| 2004 | 33 |
| 2005 | 40 |
| 2006 | 35 |
| 2007 | 16 |
| 2008 | 68 |
| 2009 | 3 |
| 2010 | 3 |
| 2011 | 6 |
| 2012 | 3 |
| 2013 | 2 |
| 2014 | 1 |
| 2015 | 1 |
| 2016 | 1 |
| 2017 | 1 |
| 2018 | 0 |
| 2019 | 3 |
| 2020 | 0 |
| 2021 | 17 |
| 2022 | 24 |
| 2023 | 5 |
| 2024 | 8 |
| 2025 | 2 |
| 2026 | 1 |
KNOWN PROBLEM AREAS
Only 6 complaints on file for this model year -- too few to rank by share. Raw counts only, below.
7 of 6 total reports mention: engine and engine cooling, most commonly citing engine and manifold/header/muffler/tail pipe.
Show complaint excerpts
CATALYTIC CONVERTER FAILURE.
NHTSA ODI report, 19961114
1990-91 DIESEL ENGINE DRIVE BELTS BREAK AND VEHICLE LOST CONTROL. TT
NHTSA ODI report, 19950104
Also filed under SEATS
4 of 6 total reports mention: power train, most commonly citing pedal/hand lever(motorcycle) and clutch assembly.
4 of 6 total reports mention: electrical system, most commonly citing fuses and circuit breakers and wiring.
1 of 6 total reports mentions: tires.
1 of 6 total reports mentions: steering, most commonly citing pump.
SAFETY TIMELINE
DUAL FUEL TANK CROSSFLOW/LEAKAGE
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERN
Remedy: THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON MARCH 31, 2002. HOWEVER, CUSTOMERS CAN CONTACT FORD AT 1-877-917-3673 OR GO ON-LINE TO WWW.FORD.COM FOR POSSIBLE ASSISTANCE.
Campaign 01X001000 — check if this car was fixed
BUY-SMART CHECKLIST
1991 Ford F-450 SD — pre-purchase inspection
- Test/inspect for engine and engine cooling issues (7 reports on file for this year).
- Test/inspect for power train issues (4 reports on file for this year).
- Test/inspect for electrical system issues (4 reports on file for this year).
- Verify recall 01X001000 (tires) has been completed.
OTHER YEARS OF THIS MODEL
BEST YEARS
WORST YEARS
FAQ
Is the 1991 Ford F-450 SD reliable?
There isn't enough NHTSA complaint data on file yet to give this model year a verdict.
What are the most common problems with the 1991 Ford F-450 SD?
The most-reported component is engine and engine cooling, accounting for 117% of complaints on file.
How many recalls does the 1991 Ford F-450 SD have?
1 recall on file for this model year.
Data updated 2026-09-16 · Complaints are unverified owner reports filed with NHTSA, not independently verified defects. Methodology.