1994 Ford Aerostar
This year had 30% to 100% more complaints than this model's typical year.
This verdict reflects complaint volume compared to this model's typical year. Recalls and safety issues below apply regardless of the verdict — always check them.
COMPLAINTS PER YEAR
View as data table
| Year | Complaints |
|---|---|
| 1985 | 0 |
| 1986 | 53 |
| 1987 | 114 |
| 1988 | 178 |
| 1989 | 261 |
| 1990 | 197 |
| 1991 | 223 |
| 1992 | 318 |
| 1993 | 374 |
| 1994 | 258 |
| 1995 | 157 |
| 1996 | 104 |
| 1997 | 63 |
| 1998 | 4 |
| 1999 | 7 |
| 2000 | 6 |
KNOWN PROBLEM AREAS
Percentages can add to more than 100% -- a complaint can name more than one system.
30% of complaints: electrical system — 78 distinct reports on file, most commonly citing switch and horn.
FIRE INJURYShow complaint excerpts
VAN HAD BEEN DRIVEN FOR APPROXIMATELY TWO HOURS OR SO, AROUND THE LOCAL CITY COMMUNITIES. VAN HAD BEEN PARKED FOR APPROXIMATELY FIVE MINUTES, WHEN NEIGHBORS NOTIFIED ME OF FIRE.
NHTSA ODI report, 20130812
CONSUMER STATES THAT A FIRE STARTED UNDER THE DASH WHILE DRIVING. LOCAL FIRE DEPARTMENT ARRIVED TO EXTINGUISH THE FIRE. NLM
NHTSA ODI report, 20020930
HAD THE CLOCK RING REPAIRED (YEAR 2000)DUE TO THE AIRBAG LIGHT STAYED ON. NOW THE AIRBAG LIGHT STAYS ON ,THERE IS NO HORN AND THE CRUISE CONTROL DOESNT WORK. THERE HAS TO BE A RECALL FOR THIS SAFETY PROBLEM. *TR
NHTSA ODI report, 20120613
19% of complaints: power train — 49 distinct reports on file, most commonly citing automatic transmission and column shift.
FIRE INJURYShow complaint excerpts
LIMITED SLIP DIFFERENTIAL FAILS TO CONTROL VEHICLE WHEN DRIVING IN SNOW OR ICE. *SKD
NHTSA ODI report, 19941110
17% of complaints: air bags — 44 distinct reports on file, most commonly citing frontal and sensor/control module.
CRASH INJURY DEATHShow complaint excerpts
DATE IS APPROXIMATE. 1994 FORD AEROSTAR REAR ENDED AT STOP LIGHT HARD ENOUGH TO BREAK 7X19 CABLE HOLDING SPARE TIRE, AND SEND VEHICLE INTO CAR IN FRONT OF IT WITH ENOUGH FORCE TO BREAK RADIATOR AND AC RADIATOR. AIR BAG DID NOT DEPLOY.
NHTSA ODI report, 20030225
THE VEHICLE HIT A TREE, AND THE AIR BAGS FAILED TO DEPLOY. *JB THE CONSUMER SLID ON A PATCH OF ICE AND HIT A TREE IN CENTER OF THE BUMPER. *SCC *JB
NHTSA ODI report, 20030220
THE CONSUMER HAD AN ACCIDENT. THE DRIVER SEAT BELT DIDN'T LOCK. PLUS THE AIR BAG DIDN'T DEPLOY. PLEASE DESCRIBE. TT
NHTSA ODI report, 19951101
Also filed under SEAT BELTS
12% of complaints: service brakes — 31 distinct reports on file, most commonly citing hydraulic and air.
CRASH10% of complaints: engine and engine cooling — 25 distinct reports on file, most commonly citing engine and gasoline.
FIRE INJURYSAFETY TIMELINE
FUEL SENDER ASSEMBLY FIRES
VEHICLE DESCRIPTION: ALL WHEEL DRIVE PASSENGER MINIVANS. THESE VEHICLES CAN DEVELOP POWERTRAIN BENDING RESONANCE OR TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT. THE POWERTRAIN BENDING RESONANCE
Remedy: DEALERS WILL INSTALL A NEW TRANSFER CASE REAR OUTPUT SHAFT BUSHING AND AN ALUMINUM DRIVESHAFT WILL BE INSTALLED.
Campaign 97V204000 — check if this car was fixed
EQUIPMENT DESCRIPTION: AFTERMARKET BRAKE ROTORS FOR USE ON CERTAIN FORD AND MAZDA TRUCKS. CRACKED CASTINGS CAUSED CRACKS TO APPEAR ON THE OUTER DIAMETER OF THE ROTOR HAT OR AROUND THE STUD HOLE.
Remedy: AIMCO WILL REIMBURSE CONSUMERS/INSTALLERS FOR THE COST OF REPLACEMENT ROTORS AND INSTALLATION. CONSUMERS ARE REQUESTED TO RETURN TO THE LOCATION WHERE THE ROTORS WERE ORIGINALLY PURCHASED/INSTALLED F
Campaign 98E010000 — check if this car was fixed
FUEL SENDER ASSEMBLY FIRES
TRANSFER CASES AND REAR DRIVESHAFT
TRANSFER CASES AND REAR DRIVE SHAFT
VEHICLE DESCRIPTION: MINI VANS. THESE VEHICLES WERE PRODUCED WITH A HIGHER THAN SPECIFIED ELECTRICAL LOAD THROUGH THE ACCESSORY POWER FEED CIRCUIT. THE POTENTIAL FOR CONTACT BETWEEN THE B2 (BATTERY
Remedy: DEALERS WILL INSTALL A JUMPER HARNESS WITH A RELAY WHICH WILL RE-ROUTE AND ACTIVATE ALL A2 ACCESSORIES THROUGH THE RELAY.
Campaign 99V029000 — check if this car was fixed
VEHICLE DESCRIPTION: MINI VANS. HEAT GENERATION IN THE WIRING HARNESS TO THE FUEL PUMP/SENDER ASSEMBLY CAN CAUSE AN ELECTRICAL SHORT. THE VEHICLE COULD EXPERIENCE A LOSS OF POWER AND BECOME IMMOBIL
Remedy: DEALERS WILL INSTALL A FUSED JUMPER HARNESS IN THE FUEL PUMP GROUND CIRCUIT THAT WILL BE INSTALLED AT THE FUEL PUMP INERTIA SHUT-OFF SWITCH.
Campaign 99V028000 — check if this car was fixed
LUGGAGE COMPARTMENT DOOR DROPS ABRUPTLY
CERTAIN AFTERMARKET BRAKE HYDRAULIC MASTER CYLINDERS SOLD AS REPLACEMENT BRAKE CYLINDERS FOR CERTAIN FORD, DAIMLERCHRYSLER, AND JEEP PASSENGER VEHICLES. THESE BRAKE CYLINDERS WERE SOLD UNDER THE BRAN
Remedy: AFFINIA (BRAKE PARTS, INC.) WILL REPLACE THE SUBJECT BRAKE HYDRAULIC MASTER CYLINDERS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 20, 2006. OWNERS CAN CONTACT AFFINA GROUP CUSTOMER SERVICE AT 1-800-32
Campaign 06E022000 — check if this car was fixed
BUY-SMART CHECKLIST
1994 Ford Aerostar — pre-purchase inspection
- Test/inspect for electrical system issues (78 reports on file for this year).
- Test/inspect for power train issues (49 reports on file for this year).
- Test/inspect for air bags issues (44 reports on file for this year).
- Verify recall 97V204000 (power train) has been completed.
- Verify recall 98E010000 (service brakes, air) has been completed.
- Verify recall 99V029000 (electrical system) has been completed.
- Verify recall 99V028000 (electrical system) has been completed.
- Verify recall 06E022000 (service brakes, hydraulic) has been completed.
OTHER YEARS OF THIS MODEL
BEST YEARS
WORST YEARS
FAQ
Is the 1994 Ford Aerostar reliable?
Based on NHTSA complaint volume compared to this model's typical year, the 1994 Ford Aerostar is rated "worse than typical".
What are the most common problems with the 1994 Ford Aerostar?
The most-reported component is electrical system, accounting for 30% of complaints on file.
How many recalls does the 1994 Ford Aerostar have?
5 recalls on file for this model year.
Data updated 2026-09-01 · Complaints are unverified owner reports filed with NHTSA, not independently verified defects. Methodology.