2004 Chevrolet Suburban
This year had 30% to 100% more complaints than this model's typical year.
This verdict reflects complaint volume compared to this model's typical year. Recalls and safety issues below apply regardless of the verdict — always check them.
- Complaints
- 204
- Recalls
- 6
- Investigations
- 1
- Top problem
- Electrical system
Campaigns on file for 2004
Opened by NHTSA
35% of complaints
Complaints per year
2004: 204 complaints
View as data table
| Year | Complaints |
|---|---|
| 1981 | 1 |
| 1982 | 1 |
| 1983 | 3 |
| 1984 | 6 |
| 1985 | 9 |
| 1986 | 7 |
| 1987 | 18 |
| 1988 | 30 |
| 1989 | 62 |
| 1990 | 54 |
| 1991 | 52 |
| 1992 | 189 |
| 1993 | 500 |
| 1994 | 876 |
| 1995 | 457 |
| 1996 | 360 |
| 1997 | 414 |
| 1998 | 201 |
| 1999 | 634 |
| 2000 | 282 |
| 2001 | 440 |
| 2002 | 286 |
| 2003 | 301 |
| 2004 | 204 |
| 2005 | 129 |
| 2006 | 23 |
| 2007 | 292 |
| 2008 | 213 |
| 2009 | 106 |
| 2010 | 117 |
| 2011 | 148 |
| 2012 | 101 |
| 2013 | 118 |
| 2014 | 59 |
| 2015 | 429 |
| 2016 | 219 |
| 2017 | 141 |
| 2018 | 81 |
| 2019 | 77 |
| 2020 | 44 |
| 2021 | 196 |
| 2022 | 121 |
| 2023 | 123 |
| 2024 | 43 |
Known problem areas
Percentages can add to more than 100% — a complaint can name more than one system.
Electrical system
35% · 72 reportsMost commonly citing instrument cluster/panel and wiring.
Show complaint excerpts
The contact owns a 2004 Chevrolet Suburban. The contact stated that while driving at an undisclosed speed at night, the instrument panel gauges, and warning lights functionality became inoperable.
NHTSA ODI report, 2024-04-22
Service brakes
25% · 51 reportsMost commonly citing hydraulic and air.
Show complaint excerpts
Total brake failure (Vehicle has 95,387) miles) at 40 MPH in motion. Stabil-trac light indicated at the time of failure, service brake indicator on display information console. .
NHTSA ODI report, 2016-10-09
Steering
7% · 15 reportsMost commonly citing hydraulic power assist system and shaft pitman.
Air bags
7% · 14 reportsMost commonly citing frontal and side/window.
Show complaint excerpts
The contact owns a 2004 Chevrolet Suburban. The contact stated that while driving approximately 45 mph he noticed the temperature gauge increased to the high indicator. The engine coolant hot message was displayed.
NHTSA ODI report, 2023-01-03
Also filed under Engine and engine cooling
Tl* the contact owns a 2004 Chevrolet Suburban. After turning the ignition key to start the engine, both the driver and passenger side air bags erroneously deployed. During the incident, the driver sustained chest and facial bruises and lacerations.
NHTSA ODI report, 2015-07-24
When the consumer was hit at 30 MPH, the side air bags did not deploy. There were minor injuries. The consumer had the vehicle towed. Please provide more information.
NHTSA ODI report, 2004-10-13
Power train
7% · 14 reportsMost commonly citing automatic transmission and transfer case (4-wheel drive).
Show complaint excerpts
I had my 2004 chev Suburban parked in my garage. My 8 years old daughter was in the back seat listening to the radio. I had the gear in park and the key in the accessory position so she could listen to the radio.
NHTSA ODI report, 2004-05-03
Safety timeline
6 recalls · 1 investigation · oldest first
To check one car, enter its VIN on the NHTSA recall page. Check a VIN →
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2004Complaint volume 204 complaints filed for this model year.
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2004-04-30Engineering analysisClosed 2005-02-28 Hydraulic pump failres
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2004-06-18Service brakes, hydraulic04V045000 Certain sport utility vehicles, pickup trucks, and passenger vans fail to comply with the requirements of Federal Motor Vehicle Safety Standard No. 135, ?passenger car brake systems.? Some of these…
Remedy: Dealers are to replace the hydro-boost relief valve. The recall began on June 18, 2004. Owners should contact Cadillac at 1-866-982-2339; Chevrolet at 1-800-630-2438; GMC at 1-866-996-9463; or…
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2005-03-23Service brakes, hydraulic05V043000 Certain trucks, sport utility vehicles, and vans equipped with bosch hydro-boost brake assemblies, the hydraulic brake booster pressure accumulator may crack and separate from the hydro-boost…
Remedy: Dealers will test the hydro-boost assembly for functional operation of the two-function valve. If the hydro-boost assembly fails the test, dealers will replace the assembly free of charge. The…
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2005-07-21Seat belts05V163000 On certain crew cab pickup trucks and sport utility vehicles, the 2ND row center occupant seat belt routing may make it difficult to position the lap portion of the safety belt low around the hips…
Remedy: Dealers will cut open the guide loop, remove a portion of the loop, and then the remaining two sides should be folded over and secured with a retainer free of charge. The recall began on July 21…
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2006-04-03Exterior lighting06E026000 Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber…
Remedy: Pro-a motors will notify owners and offer to repurchase the lamps. The recall began on April 3, 2006. Owners may contact pro-a motors at 323-838-2988.
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2006-08-31Engine and engine cooling06V289000 On certain trucks equipped with an 8.1L V8 (Rpo L8-VIN g) engine have a condition in which the engine fuel rail pulse damper retainer clip may fracture resulting in inadequate retention of the damper.
Remedy: Dealers will replace the engine fuel rail pulse damper retainer clip free of charge. The recall began on August 31, 2006. Owners may contact Chevrolet at 1-800-630-2438 and GMC trucks at…
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2006-10-18Fuel system, gasoline06E043000 Certain replacement fuel filters, fram brand name p/n G3727, with date codes X52911 through X60801 sequentially or X600141 and a mexico country or origin marking on the fuel filter housing…
Remedy: Honeywell will notify owners and replace the fuel filters free of charge. The recall began on October 18, 2006. Owners may contact fram customer service at 1-800-890-2075 (Option 1).
Buy-smart checklist
2004 Chevrolet Suburban — pre-purchase inspection
Inspect
- Electrical system: 72 reports on file for this year.
- Service brakes: 51 reports on file for this year.
- Steering: 15 reports on file for this year.
Verify these recalls were completed
- Recall 04V045000 · Service brakes, hydraulic
- Recall 05V043000 · Service brakes, hydraulic
- Recall 05V163000 · Seat belts
- Recall 06E026000 · Exterior lighting
- Recall 06V289000 · Engine and engine cooling
- Recall 06E043000 · Fuel system, gasoline
Other years of this model
See all years ranked →FAQ
- Is the 2004 Chevrolet Suburban reliable?
- Based on NHTSA complaint volume compared to this model's typical year, the 2004 Chevrolet Suburban is rated "worse than typical".
- What are the most common problems with the 2004 Chevrolet Suburban?
- The most-reported component is electrical system, accounting for 35% of complaints on file.
- How many recalls does the 2004 Chevrolet Suburban have?
- 6 recalls on file for this model year.
Data updated 2026-10-09 · Complaints are unverified owner reports filed with NHTSA, not independently verified defects. Methodology.