1991 Chevrolet Suburban

▲ Better than typical
1991 Chevrolet Suburban
RENDERED 2026-09-17T02:48:10.389Z

This year had at least 30% fewer complaints than this model's typical year.

This verdict reflects complaint volume compared to this model's typical year. Recalls and safety issues below apply regardless of the verdict — always check them.

How is this computed?

COMPLAINTS PER YEAR

Complaints per year, Chevrolet Suburban Bar chart of distinct NHTSA complaints filed per model year, 1991 highlighted. 1981: 1 complaints 1981 1982: 1 complaints 1983: 3 complaints 1984: 6 complaints 1985: 9 complaints 1986: 7 complaints 1987: 18 complaints 1987 1988: 30 complaints 1989: 62 complaints 1990: 54 complaints 1991: 52 complaints 1991 1992: 189 complaints 1993: 500 complaints 1993 1994: 876 complaints 1995: 457 complaints 1996: 360 complaints 1997: 414 complaints 1998: 201 complaints 1999: 634 complaints 1999 2000: 282 complaints 2001: 440 complaints 2002: 286 complaints 2003: 301 complaints 2004: 204 complaints 2005: 129 complaints 2005 2006: 23 complaints 2007: 292 complaints 2008: 213 complaints 2009: 106 complaints 2010: 117 complaints 2011: 148 complaints 2011 2012: 101 complaints 2013: 118 complaints 2014: 59 complaints 2015: 428 complaints 2016: 218 complaints 2017: 141 complaints 2017 2018: 81 complaints 2019: 76 complaints 2020: 44 complaints 2021: 192 complaints 2022: 117 complaints 2023: 121 complaints 2023 2024: 41 complaints 2024
1991: 52 complaints
View as data table
YearComplaints
19811
19821
19833
19846
19859
19867
198718
198830
198962
199054
199152
1992189
1993500
1994876
1995457
1996360
1997414
1998201
1999634
2000282
2001440
2002286
2003301
2004204
2005129
200623
2007292
2008213
2009106
2010117
2011148
2012101
2013118
201459
2015428
2016218
2017141
201881
201976
202044
2021192
2022117
2023121
202441

KNOWN PROBLEM AREAS

Percentages can add to more than 100% -- a complaint can name more than one system.

SERVICE BRAKES 29%

29% of complaints: service brakes — 15 distinct reports on file, most commonly citing hydraulic and air.

CRASH INJURY
SEATS 25%

25% of complaints: seats — 13 distinct reports on file, most commonly citing recliner.

INJURY
POWER TRAIN 19%

19% of complaints: power train — 10 distinct reports on file, most commonly citing automatic transmission and manual transmission.

CRASH FIRE
Show complaint excerpts

TRANSMISSION PROBLEM RESULTED IN FIRE. *SD

NHTSA ODI report, 19960222

TIRES 13%

13% of complaints: tires — 7 distinct reports on file, most commonly citing valve and tread/belt.

CRASH
Show complaint excerpts

BRIDGESTONE LT 23585R16 DOTEP9JHND205 WHILE DRIVING AT NORMAL SPEEDS THE LEFT REAR TIRE SEPERATED AND DEFLATED, WHICH RESULTED IN A VEHICLE CRASH. PLEASE PROVIDE ANY FURTHER INFORMATION. MR

NHTSA ODI report, 20021008

I HAVE A SET OF HANKOOK OPTIMO 727 TIRES ON MY FAMILY SUBURBAN, AND ONE OF THEM BLEW OUT SUDDENLY, AND UNEXPECTEDLY. THE TIRE THAT BLEW OUT ONLY HAD 14,596 MILES ON IT. THE SIZE IS P235-75-15.

NHTSA ODI report, 20200819

ENGINE AND ENGINE COOLING 10%

10% of complaints: engine and engine cooling — 5 distinct reports on file, most commonly citing gas recirculation valve (egr valve) and belts and associated pulleys.

FIRE
Show complaint excerpts

CONSUMER WAS DRIVING THE VEHICLE AND THE ENGINE CAUGHT ON FIRE EA94-029. TT

NHTSA ODI report, 19960123

SAFETY TIMELINE

R 19930313 — power train

UNANTICIPATED HEAT IN THE TRANSMISSION CAN FORCE THE TRANSMISSION FLUID OUT OF THE VENT TUBE.

Remedy: INSTALL A LONGER TRANSMISSION VENT HOSE ROUTED TO THE LEFT SIDE OF THE ENGINE COMPARTMENT OF THE VEHICLE.

Campaign 93V016000 — check if this car was fixed

R 19931108 — service brakes, hydraulic

SEVERE CORROSION DUE TO ROAD SALT AT THE JOINT OF THE STAMPED STEEL CENTER SECTION AND THE CAST OUTER SECTION CAN CAUSE THE SECTIONS TO SEPARATE.

Remedy: REPLACE THE FRONT BRAKE ROTORS WITH NEW ROTORS WITH A CORROSION PROTECTION COATING. HOWEVER, IF REPLACEMENT OF BRAKE LININGS ARE NECESSARY, IT WILL BE DONE AT OWNER'S EXPENSE SINCE BRAKE LININGS ARE N

Campaign 93V119000 — check if this car was fixed

I 19940729 — EA (closed 19960731)

ENGINE COMPARTMENT FIRES

R 19961122 — seats

THE RECLINER MECHANISM AND THE SEAT FRAME MAY HAVE FOAM AND/OR VINYL VETWEEN THEM, CREATING A "SOFT" JOINT. THIS "SOFT" JOINT RESULTS IN LOWER THAN SPECIFIED BOLT TORQUE WHICH LEADS TO JOINT LOOSENES

Remedy: DEALERS WILL REMOVE THE FOAM AND/OR VINYL FROM BETWEEN THE RECLINER MECHANISM AND THE SEAT FRAME "SOFT" JOINT AND REPLACE THE RECLINER BOLTS.

Campaign 96V226000 — check if this car was fixed

R 20061018 — fuel system, gasoline

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURE

Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

Campaign 06E043000 — check if this car was fixed

BUY-SMART CHECKLIST

1991 Chevrolet Suburban — pre-purchase inspection

  • Test/inspect for service brakes issues (15 reports on file for this year).
  • Test/inspect for seats issues (13 reports on file for this year).
  • Test/inspect for power train issues (10 reports on file for this year).
  • Verify recall 93V016000 (power train) has been completed.
  • Verify recall 93V119000 (service brakes, hydraulic) has been completed.
  • Verify recall 96V226000 (seats) has been completed.
  • Verify recall 06E043000 (fuel system, gasoline) has been completed.

OTHER YEARS OF THIS MODEL

BEST YEARS

▲ 1988 ▲ 2024 ▲ 2020

WORST YEARS

■ 1994 ■ 1999 ■ 1993

See all years ranked →

FAQ

Is the 1991 Chevrolet Suburban reliable?

Based on NHTSA complaint volume compared to this model's typical year, the 1991 Chevrolet Suburban is rated "better than typical".

What are the most common problems with the 1991 Chevrolet Suburban?

The most-reported component is service brakes, accounting for 29% of complaints on file.

How many recalls does the 1991 Chevrolet Suburban have?

4 recalls on file for this model year.

Data updated 2026-09-16 · Complaints are unverified owner reports filed with NHTSA, not independently verified defects. Methodology.