2004 Chevrolet Express
Only 21 complaints on file — too few for a fair verdict.
This verdict reflects complaint volume compared to this model's typical year. Recalls and safety issues below apply regardless of the verdict — always check them.
Only 21 complaints on file — too few for a fair verdict. The data below is complete but unranked.
COMPLAINTS PER YEAR
View as data table
| Year | Complaints |
|---|---|
| 1995 | 1 |
| 1996 | 15 |
| 1997 | 29 |
| 1998 | 23 |
| 1999 | 68 |
| 2000 | 84 |
| 2001 | 45 |
| 2002 | 55 |
| 2003 | 58 |
| 2004 | 21 |
| 2005 | 23 |
| 2006 | 12 |
| 2007 | 17 |
| 2008 | 14 |
| 2009 | 10 |
| 2010 | 15 |
| 2011 | 11 |
| 2012 | 12 |
| 2013 | 22 |
| 2014 | 14 |
| 2015 | 8 |
| 2016 | 15 |
| 2017 | 20 |
| 2018 | 11 |
| 2019 | 7 |
| 2020 | 16 |
| 2021 | 13 |
| 2022 | 4 |
| 2023 | 2 |
| 2024 | 1 |
| 2025 | 0 |
| 2026 | 0 |
KNOWN PROBLEM AREAS
Only 21 complaints on file for this model year -- too few to rank by share. Raw counts only, below.
3 of 21 total reports mention: service brakes, hydraulic.
3 of 21 total reports mention: service brakes.
Show complaint excerpts
This vehicle was sold for use over US highways, as "repairable condition".
NHTSA ODI report, 20211230
2 of 21 total reports mention: structure.
FIREShow complaint excerpts
THE VAN WAS PARKED IN MY DRIVEWAY STATIONARY. IT CAUGHT FIRE AND PROCEEDED TO BURN COMPLETELY FOR UNKNOWN REASONS.
NHTSA ODI report, 20160908
2 of 21 total reports mention: seat belts.
2 of 21 total reports mention: fuel/propulsion system.
Show complaint excerpts
NHTSA Campaign Number: 12V388000. I have this problem. A leaking fuel line due to corrosion. I drive in the Cascade MT's of Washington state. my line now leaks excessively on fill up.
NHTSA ODI report, 20220301
SAFETY TIMELINE
HYDRAULIC PUMP FAILRES
CERTAIN VANS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 209, "SEAT BELT ASSEMBLIES." THESE VEHICLES MAY HAVE BEEN PRODUCED WITH SEAT BELT BUCKLE ASSEMBLIES CONTA
Remedy: DEALERS WILL REPLACE THE SAFETY BELT BUCKLE. THE RECALL BEAGN MAY 7, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463.
Campaign 04V189000 — check if this car was fixed
CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE V
Remedy: DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUM
Campaign 04V045000 — check if this car was fixed
CERTAIN VANS WERE BUILT WITH A TRANSMISSION SHIFT CABLE ASSEMBLY THAT MAY SEPARATE. IF THE CABLE ASSEMBLY SEPARATES, THE TRANSMISSION SHIFT LEVER POSITION AND THE TRANSMISSION INDICATOR MAY NO LONGER
Remedy: DEALERS WILL INSPECT THE TRANSMISSION SHIFT CABLE ASSEMBLY, AND IF NECESSARY, REPLACE IT. THE RECALL BEGAN ON AUGUST 19, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9
Campaign 04V320000 — check if this car was fixed
CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY
Remedy: DEALERS WILL TEST THE HYDRO-BOOST ASSEMBLY FOR FUNCTIONAL OPERATION OF THE TWO-FUNCTION VALVE. IF THE HYDRO-BOOST ASSEMBLY FAILS THE TEST, DEALERS WILL REPLACE THE ASSEMBLY FREE OF CHARGE. THE RECALL
Campaign 05V043000 — check if this car was fixed
ON CERTAIN FULL-SIZE PASSENGER, CARGO, OR CUTAWAY VANS, THE FRONT AND REAR SEAT BELT BUCKLES WILL NOT LATCH OR WILL NOT UNLATCH.
Remedy: DEALERS WILL INSPECT THE BUCKLES AND, IF FOUND TO BE INOPERATIVE, THE ENTIRE BUCKLE ASSEMBLY WOULD BE REPLACED. FOR BUCKLES FOUND TO BE OPERATIVE, DEALER WILL REPLACE ONLY THE UPPER BUCKLE COVER. TH
Campaign 05V558000 — check if this car was fixed
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONF
Remedy: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 — check if this car was fixed
General Motors (GM) is recalling certain model year 2003-2004 Chevrolet Express and GMC Savana vehicles, equipped with a left side cargo door, and originally sold or currently registered in Connecticu
Remedy: GM will notify owners, and dealers will install a new fuel filler neck, free of charge. The safety recall began on October 1, 2012. Owners may contact the Chevrolet owner center at 1-866-694-6546 an
Campaign 12V388000 — check if this car was fixed
BUY-SMART CHECKLIST
2004 Chevrolet Express — pre-purchase inspection
- Test/inspect for service brakes, hydraulic issues (3 reports on file for this year).
- Test/inspect for service brakes issues (3 reports on file for this year).
- Test/inspect for structure issues (2 reports on file for this year).
- Verify recall 04V189000 (seat belts) has been completed.
- Verify recall 04V045000 (service brakes, hydraulic) has been completed.
- Verify recall 04V320000 (power train) has been completed.
- Verify recall 05V043000 (service brakes, hydraulic) has been completed.
- Verify recall 05V558000 (seat belts) has been completed.
- Verify recall 09E012000 (exterior lighting) has been completed.
- Verify recall 12V388000 (fuel system, gasoline) has been completed.
FAQ
Is the 2004 Chevrolet Express reliable?
There isn't enough NHTSA complaint data on file yet to give this model year a verdict.
What are the most common problems with the 2004 Chevrolet Express?
The most-reported component is service brakes, hydraulic, accounting for 14% of complaints on file.
How many recalls does the 2004 Chevrolet Express have?
7 recalls on file for this model year.
Data updated 2026-07-11 · Complaints are unverified owner reports filed with NHTSA, not independently verified defects. Methodology.