2004 Chevrolet Express 3500
Only 16 complaints on file — too few for a fair verdict.
This verdict reflects complaint volume compared to this model's typical year. Recalls and safety issues below apply regardless of the verdict — always check them.
Only 16 complaints on file — too few for a fair verdict. The data below is complete but unranked.
COMPLAINTS PER YEAR
View as data table
| Year | Complaints |
|---|---|
| 1997 | 2 |
| 1998 | 3 |
| 1999 | 4 |
| 2000 | 4 |
| 2001 | 11 |
| 2002 | 3 |
| 2003 | 12 |
| 2004 | 16 |
| 2005 | 17 |
| 2006 | 15 |
| 2007 | 11 |
| 2008 | 11 |
| 2009 | 9 |
| 2010 | 4 |
| 2012 | 5 |
| 2013 | 1 |
| 2014 | 1 |
| 2019 | 2 |
| 2021 | 1 |
| 2024 | 2 |
KNOWN PROBLEM AREAS
Only 16 complaints on file for this model year -- too few to rank by share. Raw counts only, below.
3 of 16 total reports mention: steering.
FIREShow complaint excerpts
ON JUNE 08, 2013 MY HUSBAND HAD PARKED THE VAN ALONG SIDE THE ROAD - HE WAS OUT OF IT WORKING. THE VEHICLE WAS NOT RUNNING - WHEN A COWORKER NOTICED SMOKE COMING FROM THE VAN.
NHTSA ODI report, 20130714
TL*THE CONTACT OWNS A 2004 CHEVROLET EXPRESS 3500. WHILE DRIVING 5-10 MPH, THE CONTACT HEARD A CLUNKING NOISE AND THE STEERING BECAME DIFFICULT. THE DEALER STATED THAT THE STEERING IDLER ARM WAS CRACKED.
NHTSA ODI report, 20070831
2 of 16 total reports mention: structure.
Show complaint excerpts
FAULTY HINGE PINS ON SIDE DOORS OF 2004 CHEVY 3500 EXPRESS VAN CAUSE SEVERE BINDING OF HINGES. THIS COULD CAUSE EXIT DIFFICULTY FOR CHILD OR ELDERLY TRYING TO EXIT IN CASE OF ACCIDENT OR EMERGENCY.
NHTSA ODI report, 20071013
2 of 16 total reports mention: service brakes, hydraulic.
2 of 16 total reports mention: service brakes.
2 of 16 total reports mention: fuel system, gasoline.
Show complaint excerpts
DANGEROUS AS GAS TANK RUSTED THROUGH ON TOP AND LEFT SIDE AFTER ONLY ROUGLY 100,000 MILES. *TR
NHTSA ODI report, 20120410
SAFETY TIMELINE
No recalls on file for this model year.
BUY-SMART CHECKLIST
2004 Chevrolet Express 3500 — pre-purchase inspection
- Test/inspect for steering issues (3 reports on file for this year).
- Test/inspect for structure issues (2 reports on file for this year).
- Test/inspect for service brakes, hydraulic issues (2 reports on file for this year).
FAQ
Is the 2004 Chevrolet Express 3500 reliable?
There isn't enough NHTSA complaint data on file yet to give this model year a verdict.
What are the most common problems with the 2004 Chevrolet Express 3500?
The most-reported component is steering, accounting for 19% of complaints on file.
How many recalls does the 2004 Chevrolet Express 3500 have?
No recalls are on file for this model year.
Data updated 2026-07-11 · Complaints are unverified owner reports filed with NHTSA, not independently verified defects. Methodology.