1991 Chevrolet Cavalier
This year had at least 30% fewer complaints than this model's typical year.
This verdict reflects complaint volume compared to this model's typical year. Recalls and safety issues below apply regardless of the verdict — always check them.
- Complaints
- 56
- Recalls
- 3
- Investigations
- 2
- Top problem
- Electrical system
Campaigns on file for 1991
Opened by NHTSA
30% of complaints
Complaints per year
1991: 56 complaints
View as data table
| Year | Complaints |
|---|---|
| 1980 | 0 |
| 1981 | 0 |
| 1982 | 1 |
| 1983 | 3 |
| 1984 | 8 |
| 1985 | 4 |
| 1986 | 18 |
| 1987 | 24 |
| 1988 | 12 |
| 1989 | 43 |
| 1990 | 55 |
| 1991 | 56 |
| 1992 | 137 |
| 1993 | 148 |
| 1994 | 217 |
| 1995 | 271 |
| 1996 | 503 |
| 1997 | 540 |
| 1998 | 345 |
| 1999 | 240 |
| 2000 | 315 |
| 2001 | 243 |
| 2002 | 196 |
| 2003 | 678 |
| 2004 | 330 |
| 2005 | 287 |
Known problem areas
Percentages can add to more than 100% — a complaint can name more than one system.
Electrical system
30% · 17 reportsMost commonly citing switch and ignition.
Show complaint excerpts
Engine compartment fire an electrical short in the harness. Tt
NHTSA ODI report, 1995-12-28
Electrical short circuit, causing the wiring harness to catch fire. Tt
NHTSA ODI report, 1995-01-30
Engine and engine cooling
20% · 11 reportsMost commonly citing engine and belts and associated pulleys.
Seats
13% · 7 reportsMost commonly citing recliner and mid/rear assembly.
Visibility
9% · 5 reportsMost commonly citing windshield wiper/washer and glass, side/rear.
Steering
9% · 5 reportsMost commonly citing linkages and hydraulic power assist system.
Safety timeline
3 recalls · 2 investigations · oldest first
To check one car, enter its VIN on the NHTSA recall page. Check a VIN →
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R
1991-09-30Structure91V165000 Front door interlock striker may fail, causing door frame collapse and insufficient strength for the shoulder belt anchorage.
Remedy: Replace the passive restraint interlock striker studs on front doors.
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R
1992-01-31Seat belts92V003000 The front door shoulder belt guide loops may be cracked and are not in compliance with FMVSS 208.
Remedy: Install reinforcing plates on the cracked shoulder belt guides.
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I
1992-06-26Engineering analysisClosed 1994-01-31 Sticking throttle
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I
1993-10-08Preliminary evaluationClosed 1994-02-28 Engine compartment fires
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R
2006-10-18Fuel system, gasoline06E043000 Certain replacement fuel filters, fram brand name p/n G3727, with date codes X52911 through X60801 sequentially or X600141 and a mexico country or origin marking on the fuel filter housing…
Remedy: Honeywell will notify owners and replace the fuel filters free of charge. The recall began on October 18, 2006. Owners may contact fram customer service at 1-800-890-2075 (Option 1).
Buy-smart checklist
1991 Chevrolet Cavalier — pre-purchase inspection
Inspect
- Electrical system: 17 reports on file for this year.
- Engine and engine cooling: 11 reports on file for this year.
- Seats: 7 reports on file for this year.
Verify these recalls were completed
- Recall 91V165000 · Structure
- Recall 92V003000 · Seat belts
- Recall 06E043000 · Fuel system, gasoline
Other years of this model
See all years ranked →FAQ
- Is the 1991 Chevrolet Cavalier reliable?
- Based on NHTSA complaint volume compared to this model's typical year, the 1991 Chevrolet Cavalier is rated "better than typical".
- What are the most common problems with the 1991 Chevrolet Cavalier?
- The most-reported component is electrical system, accounting for 30% of complaints on file.
- How many recalls does the 1991 Chevrolet Cavalier have?
- 3 recalls on file for this model year.
Data updated 2026-11-01 · Complaints are unverified owner reports filed with NHTSA, not independently verified defects. Methodology.