2004 Chevrolet Aveo

● Typical for this model
2004 Chevrolet Aveo
BUILT 2026-08-02

This year's complaint volume is within 30% of this model's typical year.

This verdict reflects complaint volume compared to this model's typical year. Recalls and safety issues below apply regardless of the verdict — always check them.

How is this computed?

COMPLAINTS PER YEAR

Complaints per year, Chevrolet Aveo Bar chart of distinct NHTSA complaints filed per model year, 2004 highlighted. 2004: 206 complaints 2004 2005: 235 complaints 2006: 189 complaints 2006 2007: 216 complaints 2008: 163 complaints 2008 2009: 169 complaints 2010: 66 complaints 2010 2011: 77 complaints 2012: 1 complaints 2012
2004: 206 complaints
View as data table
YearComplaints
2004206
2005235
2006189
2007216
2008163
2009169
201066
201177
20121

KNOWN PROBLEM AREAS

ENGINE AND ENGINE COOLING 15%

15% of complaints: engine and engine cooling — 31 distinct reports on file.

ELECTRICAL SYSTEM 13%

13% of complaints: electrical system — 27 distinct reports on file.

CRASH FIRE INJURY
Show complaint excerpts

MY 19 YEAR OLD DAUGHTER JUST ARRIVED AT HER MOTHERS HOUSE, PARKED THE CAR AND CAME INSIDE. WHEN WE STARTED SEEING, AND SMELLING SMOKE.

NHTSA ODI report, 20140619

ENGINE 10%

10% of complaints: engine — 21 distinct reports on file.

CRASH FIRE
Show complaint excerpts

TL* THE CONTACT OWNS A 2004 CHEVROLET AVEO. WHILE DRIVING 45 MPH, SMOKE APPEARED UNDER THE HOOD. THE CONTACT STATED THAT THE COOLANT PUMP HOUSING FRACTURED AND COOLANT LEAKED OUT, WHICH CAUSED THE SMOKE.

NHTSA ODI report, 20180928

MY 19 YEAR OLD DAUGHTER JUST ARRIVED AT HER MOTHERS HOUSE, PARKED THE CAR AND CAME INSIDE. WHEN WE STARTED SEEING, AND SMELLING SMOKE.

NHTSA ODI report, 20140619

AIR BAGS 7%

7% of complaints: air bags — 15 distinct reports on file.

CRASH INJURY
Show complaint excerpts

TAKATA RECALL.

NHTSA ODI report, 20190724

ENGINE AND ENGINE COOLING 7%

7% of complaints: engine and engine cooling — 14 distinct reports on file.

FIRE

SAFETY TIMELINE

R 20041011 — seat belts

ON CERTAIN PASSENGER VEHICLES, THE REAR SAFETY BELT CAN BECOME TWISTED.

Remedy: DEALERS WILL INSTALL A SAFETY BELT WEBBING GUIDE TO PREVENT THE BELT FROM TWISTING. THE RECALL BEGAN ON OCTOBER 15, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438. VEHICLE OWNERS LOCATED

Campaign 04V407000 — check if this car was fixed

I 20071019 — PE (closed 20080214)

STUCK THROTTLE VALVE

I 20080214 — EA (closed 20081014)

STUCK THROTTLE VALVE

R 20150206 — exterior lighting

General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL).

Remedy: GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015.

Campaign 14V261000 — check if this car was fixed

BUY-SMART CHECKLIST

2004 Chevrolet Aveo — pre-purchase inspection

  • Test/inspect for engine and engine cooling issues (31 reports on file for this year).
  • Test/inspect for electrical system issues (27 reports on file for this year).
  • Test/inspect for engine issues (21 reports on file for this year).
  • Verify recall 04V407000 (seat belts) has been completed.
  • Verify recall 14V261000 (exterior lighting) has been completed.

OTHER YEARS OF THIS MODEL

BEST YEARS

▲ 2010 ▲ 2011 ● 2008

WORST YEARS

◆ 2005 ◆ 2007 ● 2006

See all years ranked →

FAQ

Is the 2004 Chevrolet Aveo reliable?

Based on NHTSA complaint volume compared to this model's typical year, the 2004 Chevrolet Aveo is rated "typical".

What are the most common problems with the 2004 Chevrolet Aveo?

The most-reported component is engine and engine cooling, accounting for 15% of complaints on file.

How many recalls does the 2004 Chevrolet Aveo have?

2 recalls on file for this model year.

Data updated 2026-07-11 · Complaints are unverified owner reports filed with NHTSA, not independently verified defects. Methodology.