2002 BMW 540I
Only 12 complaints on file — too few for a fair verdict.
This verdict reflects complaint volume compared to this model's typical year. Recalls and safety issues below apply regardless of the verdict — always check them.
Only 12 complaints on file — too few for a fair verdict. The data below is complete but unranked.
COMPLAINTS PER YEAR
View as data table
| Year | Complaints |
|---|---|
| 1989 | 0 |
| 1990 | 0 |
| 1991 | 0 |
| 1992 | 0 |
| 1993 | 0 |
| 1994 | 8 |
| 1995 | 10 |
| 1997 | 27 |
| 1998 | 26 |
| 1999 | 22 |
| 2000 | 31 |
| 2001 | 15 |
| 2002 | 12 |
| 2003 | 7 |
| 2017 | 20 |
| 2018 | 29 |
| 2019 | 11 |
| 2020 | 3 |
| 2021 | 7 |
| 2022 | 3 |
| 2023 | 5 |
| 2024 | 5 |
| 2025 | 1 |
KNOWN PROBLEM AREAS
Only 12 complaints on file for this model year -- too few to rank by share. Raw counts only, below.
5 of 12 total reports mention: steering.
Show complaint excerpts
I WAS DRIVING IN STOP AND GO TRAFFIC WHEN I NOTICED THE STEERING FELT A LITTLE STIFFER THAN USUAL. AFTER ABOUT 5 MILES AND BETTER FLOWING TRAFFIC I PULLED INTO A RESTAURANT FOR DINNER WHEN MY UPPER RADIATOR HOSE EXPLODED.
NHTSA ODI report, 20121002
1. EVENTS LEADING UP TO FAILURE: I DROVE THE CAR 5MIN AND PARKED FOR 30 MINUTE LUNCH. WHEN I STARTED THE CAR, THE POWER STEERING FAILED IMMEDIATELY AND I COULDN'T TURN THE WHEEL. 2.
NHTSA ODI report, 20100814
5 of 12 total reports mention: electrical system.
Show complaint excerpts
I WAS DRIVING IN STOP AND GO TRAFFIC WHEN I NOTICED THE STEERING FELT A LITTLE STIFFER THAN USUAL. AFTER ABOUT 5 MILES AND BETTER FLOWING TRAFFIC I PULLED INTO A RESTAURANT FOR DINNER WHEN MY UPPER RADIATOR HOSE EXPLODED.
NHTSA ODI report, 20121002
MULTIPLE INSTANCES OF NO START. EVERY TIME THE CAR WAS TOWED TO A BMW SPECIALIST WHO OVER AND OVER AGAIN DIAGNOSED COMPLETELY DRAINED BATTERY, BUT CHARGING SYSTEM WAS OK.
NHTSA ODI report, 20120327
APPARENT COMPUTER MALFUNCTION CAUSED WINDOWS TO FOG UP, CLOCK TO FAIL, DIRECTIONAL SIGNALS TO FAIL AND THE ENGINE TO REFUSE TO RESTART. ALSO, THE DASH DISPLAY AND BRAKE LIGHTS REMAINED ON EVEN WITH THE IGNITION KEY REMOVED.
NHTSA ODI report, 20100311
2 of 12 total reports mention: engine.
2 of 12 total reports mention: air bags.
CRASHShow complaint excerpts
TL* THE CONTACT OWNED A 2002 BMW 540I. WHILE THE CONTACT'S VEHICLE WAS AT A STOP SIGN, IT WAS REAR ENDED BY ANOTHER VEHICLE. THE AIR BAGS FAILED TO DEPLOY. THERE WERE NO INJURIES AND A POLICE REPORT WAS FILED.
NHTSA ODI report, 20180123
1 of 12 total reports mentions: fuel system, gasoline.
Show complaint excerpts
THERE IS A CONSTANT FUEL LEAK UNDER THE VEHICLE CAUSING ENGINE CHECK LIGHT TO ILLUMINATE.*AK
NHTSA ODI report, 20020212
SAFETY TIMELINE
BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 325i, 325xi, 330i, and 330xi Sedans, and 325xi and 325i Sportswagons, 2002-2006 330Ci, 325Ci, and M3 Convertibles and 325i, 330i, and M3 Coupes, 2002-2003 M5, 540i, 525i...
Remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will replace the front driver air bag module, free of charge. The recall began Aug 2016.
Campaign 15V318000 — check if this car was fixed
BMW of North America, LLC (BMW) is recalling certain model year 2000-2003 525i Sedan, 530i Sedan, 540i Sedan, 2001-2003 525i Sports Wagon and 540i Sports Wagon vehicles, and 2000-2004 X5 SAV 3.0i, X5 SAV 4.4i, and X5 SAV 4.6is vehicles.
Remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will inspect the vehicle for an optional sports steering wheel with an affected inflator.
Campaign 19V015000 — check if this car was fixed
BUY-SMART CHECKLIST
2002 BMW 540I — pre-purchase inspection
- Test/inspect for steering issues (5 reports on file for this year).
- Test/inspect for electrical system issues (5 reports on file for this year).
- Test/inspect for engine issues (2 reports on file for this year).
- Verify recall 15V318000 (air bags) has been completed.
- Verify recall 19V015000 (air bags) has been completed.
FAQ
Is the 2002 BMW 540I reliable?
There isn't enough NHTSA complaint data on file yet to give this model year a verdict.
What are the most common problems with the 2002 BMW 540I?
The most-reported component is steering, accounting for 42% of complaints on file.
How many recalls does the 2002 BMW 540I have?
2 recalls on file for this model year.
Data updated 2026-07-11 · Complaints are unverified owner reports filed with NHTSA, not independently verified defects. Methodology.